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Evidence Guide: MSTTN2005 - Undertake web conversion and finishing

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

MSTTN2005 - Undertake web conversion and finishing

What evidence can you provide to prove your understanding of each of the following citeria?

Determine job requirements

  1. Follow standard operating procedures (SOPs)
  2. Comply with work health and safety (WHS) requirements at all times
  3. Use appropriate personal protective equipment (PPE) in accordance with SOPs
  4. Identify job requirements from specifications, drawings, job sheets or work instructions
Follow standard operating procedures (SOPs)

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Comply with work health and safety (WHS) requirements at all times

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Use appropriate personal protective equipment (PPE) in accordance with SOPs

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify job requirements from specifications, drawings, job sheets or work instructions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Prepare for web conversion

  1. Check specifications to identify requirements for production
  2. Select web conversion and finishing process according to product specification
  3. Set web guides and tensions for product according to specifications
  4. Set machine controls to meet product requirements
Check specifications to identify requirements for production

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Select web conversion and finishing process according to product specification

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Set web guides and tensions for product according to specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Set machine controls to meet product requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Undertake web conversion and finishing

  1. Check bonded web supply and speed for conformance to specification
  2. Monitor web conversion and finishing process and adjust operational parameters to meet product requirements
  3. Monitor machine operations to ensure safe and correct operation according to WHS practices
  4. Identify and rectify web or cylinder alignment problems
  5. Identify, correct or report other minor product process and machine faults, where necessary, to meet specified requirements
  6. Clean machine when required and report major machine faults
Check bonded web supply and speed for conformance to specification

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Monitor web conversion and finishing process and adjust operational parameters to meet product requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Monitor machine operations to ensure safe and correct operation according to WHS practices

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify and rectify web or cylinder alignment problems

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify, correct or report other minor product process and machine faults, where necessary, to meet specified requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Clean machine when required and report major machine faults

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Check quality and complete finished and converted web

  1. Check finished and converted web against quality standards and production requirements
  2. Identify, rectify or report faults and non-conformances
  3. Pack and label finished web or non-woven product according to order and product requirement
  4. Clean area to maintain a safe and productive work environment
  5. Complete production records
Check finished and converted web against quality standards and production requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify, rectify or report faults and non-conformances

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Pack and label finished web or non-woven product according to order and product requirement

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Clean area to maintain a safe and productive work environment

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete production records

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Determine job requirements

1.1

Follow standard operating procedures (SOPs)

1.2

Comply with work health and safety (WHS) requirements at all times

1.3

Use appropriate personal protective equipment (PPE) in accordance with SOPs

1.4

Identify job requirements from specifications, drawings, job sheets or work instructions

2

Prepare for web conversion

2.1

Check specifications to identify requirements for production

2.2

Select web conversion and finishing process according to product specification

2.3

Set web guides and tensions for product according to specifications

2.4

Set machine controls to meet product requirements

3

Undertake web conversion and finishing

3.1

Check bonded web supply and speed for conformance to specification

3.2

Monitor web conversion and finishing process and adjust operational parameters to meet product requirements

3.3

Monitor machine operations to ensure safe and correct operation according to WHS practices

3.4

Identify and rectify web or cylinder alignment problems

3.5

Identify, correct or report other minor product process and machine faults, where necessary, to meet specified requirements

3.6

Clean machine when required and report major machine faults

4

Check quality and complete finished and converted web

4.1

Check finished and converted web against quality standards and production requirements

4.2

Identify, rectify or report faults and non-conformances

4.3

Pack and label finished web or non-woven product according to order and product requirement

4.4

Clean area to maintain a safe and productive work environment

4.5

Complete production records

Required Skills and Knowledge

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Determine job requirements

1.1

Follow standard operating procedures (SOPs)

1.2

Comply with work health and safety (WHS) requirements at all times

1.3

Use appropriate personal protective equipment (PPE) in accordance with SOPs

1.4

Identify job requirements from specifications, drawings, job sheets or work instructions

2

Prepare for web conversion

2.1

Check specifications to identify requirements for production

2.2

Select web conversion and finishing process according to product specification

2.3

Set web guides and tensions for product according to specifications

2.4

Set machine controls to meet product requirements

3

Undertake web conversion and finishing

3.1

Check bonded web supply and speed for conformance to specification

3.2

Monitor web conversion and finishing process and adjust operational parameters to meet product requirements

3.3

Monitor machine operations to ensure safe and correct operation according to WHS practices

3.4

Identify and rectify web or cylinder alignment problems

3.5

Identify, correct or report other minor product process and machine faults, where necessary, to meet specified requirements

3.6

Clean machine when required and report major machine faults

4

Check quality and complete finished and converted web

4.1

Check finished and converted web against quality standards and production requirements

4.2

Identify, rectify or report faults and non-conformances

4.3

Pack and label finished web or non-woven product according to order and product requirement

4.4

Clean area to maintain a safe and productive work environment

4.5

Complete production records

Evidence required to demonstrate competence in this unit must be relevant to and satisfy the requirements of the elements and performance criteria, and include:

reading and following work instructions, standard operating procedures (SOPs), safe work practices and other reference material

applying relevant standards

interpreting production orders and schedules

setting and checking machine settings to meet production requirements on at least two (2) occasions

setting web guides and tensions on at least two (2) occasions

monitoring web conversion and finishing operations according to defined procedures and methods on at least two (2) occasions

making minor adjustments

recognising, rectifying and reporting machine faults or problems, as required

maintaining clean machines and work environment, as required

checking product samples against quality standards

loading and unloading products

completing records accurately and completely

applying workplace procedures

applying work health and safety (WHS) practices in work operations.

Evidence must be provided that demonstrates knowledge of:

safe work practices and procedures and use of personal protective equipment (PPE)

relevant Australian Standards

web conversion and finishing processes, including effect of process on web and desired performance of finished product

web guides and tensions relevant to workplace procedures

machine operations relevant to workplace procedures

safe handling requirements for chemicals

WHS practices, including hazard identification and control measures

quality practices

workplace practices

recording and reporting practices.

Range Statement

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Workplace procedures include one or more of the following:

requirements prescribed by legislation, awards, agreements and conditions of employment

SOPs

work instructions

oral, written and visual communication

quality practices, including responsibility for maintenance of own work quality and contribution to quality improvement of team or section output

housekeeping

tasks related to environmental protection, waste disposal, pollution control and recycling

WHS practices

Australian Standards include:

the relevant industry or Australian Standards that are current at the time this unit is being undertaken

Web conversion and finishing processes include one or more of the following:

web cutting, slitting and re-reeling

base web finishing (micro-crepeing)

base web finishing (coating)

base web finishing (extrusion coating)

base web finishing (flocking)

base web finishing (corona/plasma)

chemical finishing treatment

coating of webs using closed and open systems

chemical treatment, such as:

fluoro-chemical treatment for aqueous liquid repellency

silicone treatment for aqueous liquid repellency

anti-microbial treatment

flame retardency treatment

micro-encapsulation

Machine operations include one or more of the following:

computer

mechanical

electronic controls

Web guides and tensions include one or more of the following:

mechanical

electronic

pneumatic

WHS practices

WHS practices must include hazard identification and control, risk assessment and implementation of risk reduction measures specific to the tasks described by this unit, and include one or more of the following:

manual handling techniques

SOPs

PPE

safe materials handling

taking of rest breaks

ergonomic arrangement of workplaces

following marked walkways

safe storage of equipment

housekeeping

reporting accidents and incidents

other WHS practices relevant to the job and enterprise